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Custom Assembly of Headbands for Industrial & Military Applications

Headband Assembly

At All-Rite Industries, our blend of capabilities allows us to furnish our clients with complete end-to-end solutions for assembled products, such as the headband assembly highlighted here. This product featured numerous sub-components, constructed from several different materials, and manufactured using several different methods. The coordinated efforts of our project team combined with our efficient production planning system enabled us to supply a large volume of these assemblies to the client within a narrow timeframe.

Materials of construction included high carbon steel, stainless steel, molybdenum impregnated nylon, and PVC/nitrile, while fabrication involved processes such as punch press and four-slide forming. Assembly operations consisted of spot welding, adhesive bonding, and fastener installation. We implement rigorous quality checkpoints into every phase of the project, from first article inspection and in-process checks to a rigorous final assessment for dimensional accuracy, appearance, and functionality.

This headgear is used in both industrial and military applications. Our facility was required to pass a U.S. Navy audit, and we manufacture this product in accordance with relevant Mil-spec, SAE, and ASTM standards. Over the years, we have taken the initiative to test the use of alternative materials, recommend design modifications, and make a hands-on evaluation of different finish options to improve quality and reduce unit cost.

Additional information about this project is presented in the table below. Contact us at any time to learn more about our comprehensive manufacturing capabilities.

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Headband Assembly Project Highlights

Project Name & Description
Headband Assembly
Capabilities Applied/ Processes
Four Side Forming
Punch Press
Heat Treating: Austemper
Spot Weld
Nickel Chrome Plating
Fastener Assembly
Adhesive Bonding
Functional Testing
Packaging and Labeling
Tightest Tolerances
Material Used
High Carbon Steel
Stainless Steel
Molybdenum Impregnated Nylon
Polyvinylchloride (PVC)/Nitrile
Material Finish
Nickel Chrome
Industry for Use
Industrial and Military
In Process Testing/ Inspection Performed
Sub Components
  • First Piece inspection
  • In processes inspection
Final Assembly
  • Cosmetic Inspection
  • Functional Inspection
Delivery/ Turnaround Time
3 Weeks
Delivery Location
Standards Met

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